Category: Hastelloy Material
Products> Special Steel Material> Hastelloy Material> Premium Hastelloy C4 Products
Premium Hastelloy C4 Products
Premium Hastelloy C4 Products
Premium Hastelloy C4 Products
Premium Hastelloy C4 Products
Premium Hastelloy C4 Products

Premium Hastelloy C4 Products

Get Latest Price
    Share:
    • Min. Order: 1
    Description
    Product Attributes

    Brand: JIADE Group

    American Grade: UNS N06455

    German Grade: 2.4610

    Nickel (Ni): Balance

    Chromium (Cr): 14.5-16.5

    Molybdenum (Mo): 14.0-17.0

    Iron (Fe): ≤3.0

    Silicon (Si): ≤0.08

    Carbon (C): ≤0.01

    Tungsten (W): 3.0-4.5

    Manganese (Mn): ≤1.0

    Phosphorus (P): ≤0.04

    Sulfur (S): ≤0.03

    Packaging & Delivery
    Product Description

    Hastelloy C4 Alloy Material - Premium Superalloy for Extreme Environments

    As a leading provider of Special Steel Material and Superalloy Material, JIADE Group proudly presents our premium Hastelloy C4 alloy, a high-performance austenitic nickel-molybdenum-chromium alloy engineered for exceptional corrosion resistance in the most demanding industrial applications. Correspondingly graded as UNS N06455 (American) and 2.4610 (German), this low-carbon alloy represents the pinnacle of material science for harsh environment operations.

    Hastelloy C4 alloy material is meticulously formulated with optimized silicon, iron, and tungsten components, delivering unmatched stability across the temperature range of 650-1040°C (1202-1904°F). Its unique chemical composition significantly enhances resistance to intergranular corrosion, making it the material of choice for critical applications where reliability and longevity are non-negotiable.

    Technical Specifications

    Alloy Designations

    • UNS: N06455
    • Werkstoff: 2.4610
    • Austenitic nickel-molybdenum-chromium alloy

    Mechanical Properties

    • Density: 8.9 g/cm³ (0.321 lb/in³)
    • Impact Energy (ISO-V notch test): ≥120 J/cm² at room temperature and -196°C
    • Tensile Strength: ≥690 MPa (100 ksi)
    • Yield Strength (0.2% offset): ≥275 MPa (40 ksi)
    • Elongation: ≥40%

    Thermal Properties

    • Stable operating temperature range: 650-1040°C (1202-1904°F)
    • Hot working temperature range: 1080°C to 900°C (1976-1652°F)
    • Thermal conductivity: 10.8 W/(m·K) at 20°C
    • Coefficient of thermal expansion: 12.8 μm/(m·K) (20-100°C)

    Processing Requirements

    • Requires water cooling followed by solution treatment after hot working
    • Secondary solution treatment required when cold working deformation exceeds 15%
    • Weldable using conventional processes with proper technique

    Product Features and Advantages

    Exceptional Corrosion Resistance

    The unique chemical composition of our Hastelloy C4 alloy material provides superior resistance to a wide range of corrosive environments. Its high molybdenum and chromium content delivers exceptional performance in reducing media such as phosphoric acid and hydrochloric acid, while the controlled low carbon content minimizes carbide precipitation during welding and heat treatment.

    Superior Thermal Stability

    Engineered for stability in the temperature range of 650-1040°C, Hastelloy C4 maintains its mechanical properties and corrosion resistance even in extreme heat. This makes it ideal for applications involving high-temperature processing and thermal cycling.

    Resistance to Intergranular Corrosion

    Unlike many other alloys, Hastelloy C4 is specifically formulated to resist intergranular corrosion, a common failure mode in harsh chemical environments. This characteristic is particularly valuable in welded structures where other materials might degrade at the weld boundaries.

    Excellent Fabricability

    Despite its high-performance characteristics, Hastelloy C4 offers good fabricability using standard metalworking techniques. It can be formed, welded, and machined to precise specifications, allowing for complex component manufacturing.

    Stress Corrosion Cracking Resistance

    The high nickel content in Hastelloy C4 inhibits stress corrosion cracking caused by chlorides, a critical advantage in marine environments, chemical processing, and other applications where chloride exposure is common.

    Why Choose JIADE Group's Hastelloy C4 Over Competitors?

    • Strict quality control throughout the manufacturing process ensures consistent material properties
    • Advanced processing techniques that prevent edge line corrosion sensitivity
    • Superior purity levels resulting in enhanced corrosion resistance
    • Comprehensive testing protocols that exceed industry standards
    • Technical support from our team of metallurgy experts

    Recommended Processing Guidelines

    Hot Working Procedure

    1. Heat the Hastelloy C4 material to the recommended temperature range of 1080°C to 900°C (1976-1652°F)
    2. Perform hot working operations within this temperature window for optimal results
    3. Immediately quench in water after hot working to achieve the desired microstructure
    4. Follow with solution treatment to restore optimal mechanical properties

    Cold Working Procedure

    1. Perform cold working using standard techniques appropriate for high-nickel alloys
    2. Monitor deformation levels during processing
    3. If deformation exceeds 15%, schedule a secondary solution treatment
    4. Follow solution treatment with appropriate cooling to ensure material stability

    Welding Guidelines

    1. Use matching filler materials designed specifically for Hastelloy C4
    2. Maintain proper shielding gas coverage during welding
    3. Control heat input to prevent sensitization
    4. Consider post-weld heat treatment for critical applications
    5. Clean weld areas thoroughly before and after welding to prevent contamination
    Important Safety Note: Always follow proper safety protocols when working with high-temperature materials. Use appropriate personal protective equipment and ensure adequate ventilation in work areas.

    Application Scenarios

    Hastelloy C4 alloy material is engineered to excel in the most demanding industrial environments. Its unique combination of corrosion resistance and thermal stability makes it suitable for a wide range of applications across various industries:

     

    Chemical Processing Industry

    • Chemical reactors and storage vessels
    • Acid washing equipment and pickling tanks
    • Heat exchangers handling corrosive fluids
    • Pipelines for transporting aggressive chemicals

    Environmental Engineering

    • Flue gas desulphurisation (FGD) system scrubbers
    • Wastewater treatment equipment
    • Air pollution control systems
    • Acid gas processing components

    Specialty Chemical Production

    • Titanium dioxide production equipment
    • Phosphoric acid manufacturing components
    • Chlorine dioxide generators
    • Organic chemical synthesis reactors

    Other Industrial Applications

    • Pharmaceutical processing equipment
    • Pulp and paper industry bleach plants
    • Marine engineering components
    • Nuclear fuel reprocessing facilities

    Benefits for Customers

    Reduced Maintenance Costs

    By choosing Hastelloy C4 alloy, you significantly reduce the need for frequent maintenance and replacement of components, translating to lower operational costs over the long term.

    Extended Equipment Lifespan

    The exceptional corrosion resistance of our Superalloy Material ensures your equipment lasts longer even in harsh environments, maximizing your capital investment.

    Improved Operational Reliability

    With reduced risk of unexpected failures due to corrosion, your operations can run more consistently, minimizing costly downtime and production interruptions.

    Enhanced Safety

    Using high-quality Hastelloy C4 in critical applications reduces the risk of leaks and failures that could lead to safety incidents or environmental contamination.

    Compliance with Strict Regulations

    Our Hastelloy C4 alloy helps meet stringent industry standards and environmental regulations by maintaining integrity in demanding service conditions.

    Total Cost of Ownership Advantage

    While the initial investment may be higher than standard materials, the extended service life and reduced maintenance requirements result in a lower total cost of ownership over time.

    Certifications and Compliance

    JIADE Group's Hastelloy C4 alloy material meets or exceeds international standards, ensuring quality and performance you can trust:

    • ASTM B574/B622/B619 specifications
    • ASME Section VIII approval for pressure vessel applications
    • ISO 9001:2015 quality management system certification
    • UNS N06455 registration
    • Werkstoff 2.4610 compliance
    • CE marking for pressure equipment (PED 2014/68/EU)
    • NORSOK M-630 qualification
    • ABS (American Bureau of Shipping) approval for marine applications

    Customization Options

    At JIADE Group, we understand that every application has unique requirements. That's why we offer a range of customization options for our Hastelloy C4 alloy products:

    Product Forms

    • Seamless tubes (various diameters and wall thicknesses)
    • Plates and sheets (custom sizes up to 2000mm width)
    • Forgings (custom shapes and sizes)
    • Round bars and rods
    • Wire and wire mesh
    • Custom fabricated components

    Delivery Conditions

    • Solution annealed and acid-washed
    • Cold-rolled soft state
    • Stress-relieved
    • As-forged or as-rolled
    • Custom heat treatment to meet specific requirements

    Surface Finishes

    • Hot-rolled pickled and passivated
    • Cold-rolled bright annealed
    • Polished (various finishes from 2B to mirror)
    • Shot-blasted
    • Custom surface treatments

    Our engineering team works closely with customers to develop custom solutions for even the most challenging applications. Contact us with your specific requirements for a tailored proposal.

     

    Frequently Asked Questions

    What distinguishes Hastelloy C4 from other Hastelloy alloys?

    Hastelloy C4 is distinguished by its lower carbon content and optimized silicon levels, which provide superior resistance to intergranular corrosion, particularly in welded structures. It offers better fabricability than some other Hastelloy grades while maintaining excellent corrosion resistance in reducing environments.

    How does Hastelloy C4 perform compared to 316 Stainless Steel?

    Hastelloy C4 offers significantly better corrosion resistance than 316 stainless steel in aggressive environments, particularly in the presence of acids, chlorides, and high temperatures. While 316 is more economical for less demanding applications, Hastelloy C4 provides superior performance and longevity in harsh conditions.

    What is the maximum temperature Hastelloy C4 can withstand?

    Hastelloy C4 maintains its stability and corrosion resistance in the temperature range of 650-1040°C (1202-1904°F). It can be exposed to higher temperatures for short periods during processing but is not recommended for continuous service above 1040°C.

    Can Hastelloy C4 be welded using standard techniques?

    Yes, Hastelloy C4 can be welded using standard techniques including TIG, MIG, and submerged arc welding, provided proper procedures are followed. Matching filler materials should be used, and care should be taken to avoid contamination and excessive heat input.

    What is the typical lead time for custom Hastelloy C4 products?

    Standard products are usually available within 2-4 weeks. Custom sizes and fabricated components typically have lead times of 4-8 weeks, depending on complexity and quantity. Rush orders can often be accommodated with shorter lead times.

    How should Hastelloy C4 be stored to prevent contamination?

    Hastelloy C4 should be stored in a clean, dry environment, away from sources of contamination such as carbon steel dust, acids, and other corrosive substances. It's recommended to keep the material covered with its original packaging until ready for use.

    Is Hastelloy C4 suitable for seawater applications?

    Yes, Hastelloy C4 offers excellent resistance to seawater corrosion and is often used in marine applications, particularly in components exposed to both seawater and high temperatures.

    What testing documentation is provided with Hastelloy C4 products?

    All our Hastelloy C4 products are accompanied by material test reports (MTRs) certifying chemical composition, mechanical properties, and compliance with relevant specifications. Additional testing such as ultrasonic inspection, hardness testing, or corrosion testing can be provided upon request.

    The file is encrypted. Please fill in the following information to continue accessing it

    Contact Us Now
    Enter your inquiry details, We will reply you in 24 hours.
    Please fill in the information
    * Please fill in your e-mail
    * Please fill in the content
    Category: Hastelloy Material
    Products> Special Steel Material> Hastelloy Material> Premium Hastelloy C4 Products
    Send Inquiry
    *
    *

    We will contact you immediately

    Fill in more information so that we can get in touch with you faster

    Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.

    Send